3D printing for industry

3D printing metal powder for additive manufacturing

Aluminum, tool steel, Inconel, stainless steel, copper, cobalt chrome

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Metal in 3D printing

FKM offers you first-class solutions in the field of metal for 3D printing – a pioneering technology that is becoming increasingly important, especially in industry and mechanical engineering. Innovative processes and high-quality metal powders are used to create components that are characterized by high quality and enable the most complex designs.

The benefits of 3D printing with metal for industry

The use of metal in 3D printing opens up a multitude of advantages that conventional manufacturing methods often cannot offer. You can count on high flexibility, exact repeatability, shorter production times and enormous cost savings.

FKM’s 3D printing service for metal offers numerous options for manufacturing various components from metal powders.

Lightweight construction

Particularly lightweight components

Robustness

High strength and impact-resistant workpieces

Load capacity

Dimensionally stable and temperature-resistant products

Sustainable

Good and easy to recycle parts

Design freedom

Complex geometry can be realized without any problems

Economical

Efficient processes and low-cost production

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Advantages 

at a glance
  • Creation of complex geometric shapes and filigree structures, including internal cavities
  • Production of prototypes, tools and series components directly from CAD data
  • Fast production of small batches and individual items
  • Possibility of simple personalization and individual adaptation of components
  • High design freedom
  • Sustainable thanks to reduced material consumption
  • On-demand production of spare parts, which reduces storage costs
  • Time and cost-efficient production of components
  • Tool-free production
  • Prototype production during development

"We provide you with comprehensive support in selecting suitable 3D printing metals for your design requirements and production goals. Benefit from our many years of experience and the high-quality, tested metal materials."

Metal powder for 3D printing

The metal powder used has a direct influence on the quality of the finished, printed components. FKM works exclusively with high-quality, industrial-grade metal powders that are specially optimized for the requirements of additive manufacturing. The choice of metal powder depends on the requirements in terms of strength, weight and corrosion resistance – in other words, it depends on requirements.

AlSi10Mg

Aluminum

Widely used, flexible and proven alloy for applications in the automotive, aerospace and many other industries.
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1.4404 and 1.4542 / 17-4 PH

Stainless steel

Versatile metal alloys in two material variants for the aerospace industry, medical technology, plant engineering and the energy sector as well as the food industry, shipbuilding and the jewelry industry.
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1.2709 and M789

Tool steel

Ultra-high-strength steel alloys in two versions for special requirements. Ideal for use in toolmaking in all industries and for injection molding applications with conformal cooling.
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CuCP and CuNi2SiCr

Copper

Perfect metal powders for components such as heat exchangers, rocket components, induction coils and electronic components as well as applications where good conductivity is important. Two copper powders are available.
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IN718

Inconel

The nickel alloy is particularly suitable for extreme applications and high-temperature applications, for example in aircraft construction, shipbuilding or for gas turbine components.
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CoCrW

Cobalt chrome

Highly resilient alloys that are used both in mechanical engineering and in the medical sector.
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Metal printing process: Technology for the highest demands

Metal 3D printing is based on various powder-bed-based laser beam melting processes, which vary depending on the application and material. FKM relies on selective laser melting (SLM).

This technology enables a high level of accuracy that traditional machining processes often cannot achieve – especially with challenging geometries.

Costs and efficiency in 3D printing with metal

One challenge with industrial manufacturing processes is usually the cost. For metal 3D printing, these depend on several factors, including the type of metal powder used and the process chosen – but not the complexity of the design.

With 3D printing, there are no costs for tools or molds, which have a significant negative impact on unit costs, especially for small quantities with other manufacturing processes. In addition, 3D printing adds value, which in turn has a positive effect on costs. Additive manufacturing optimizes the use of materials, resulting in significant savings compared to conventional methods. At the same time, metal 3D printing offers increased added value: components have improved properties and functions, assembly work is partially eliminated and there are advantages in terms of flexibility and delivery times.

The FKM 3D printing service for metal

FKM offers you a comprehensive metal 3D printing service that ranges from consulting, optionally including co-engineering, to material selection and production. With years of experience in the field of additive manufacturing, we accompany you through the entire process, from the design to the production of your components.

  • Advice and material selection: Our experts will help you choose the ideal metal powder for your project.
  • Prototype and series production: Whether prototype or small series production – FKM provides you with the entire spectrum of additive manufacturing.
  • Quality control: Each component undergoes strict quality control in order to meet the highest standards of precision and strength.

Future-proof with additive manufacturing in metal

Additive manufacturing with metal is increasingly becoming the standard in many branches of industry. It enables companies to react faster and more efficiently to market developments and produce individual components at competitive costs. With metal 3D printing, you can accelerate your product development and drive innovation.

Large machine park for 3D printing with metal powder

Thanks to our unique production capacities and intelligent utilization of the entire installation space, we can also manufacture large quantities in the shortest possible time.
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Reliable quality for certified 3D printed components

Our quality management is IATF certified for Tier 3 OEM parts in the automotive industry and forms the basis for the production of every single part.
You can rely on it!

Finishing and assembly for additively manufactured metal parts

With a particularly wide range of post-processing options, we supply ready-to-install series and spare parts, precision-fit tools and functional prototypes.
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